*Prerequisites are required to take this class. Please see below.
In the first session of this two-session class, you’ll learn the essentials of BARN’s CNC Lathe, and the operating concepts to safely operate it. We’ll cover CNC lathe basics beginning with the details of the machine, understand lathe motion on the Z & X axes, selecting and establishing part-zeros, various cutting tools in the tool library, and diameter & Z-offsets. We’ll also touch on different ways to generate g-code (the language that instructs the CNC machine what to do and where to do it).
In the second session, we’ll load a model created by one of the students into Fusion 360, examine and prove the CAM setup and g-code, cut some air, and then cut some metal.
Prerequisites - The prerequisites provide an important foundation for learning how to use the CNC Lathe and use of it during open studio:
Please login to your BARN account and click on "My event registrations" to ensure you have completed the required prerequisites before you register for this class.
Details:
Instructor Bio: As a young man, David Hays worked as a machinist while gaining his engineering degrees and went on in his later years to create his own hobby machine shop that included a DIY CNC mill.
Contact: David Hays at David@Haysys.com
Every Sunday between 1pm and 3pm you can take a free guided tour of BARN. Visit all 10 studios, and find out what you can create at BARN.
We’ll answer all your questions and show you examples of what other makers have made in BARN's fully-equipped workspaces. Tours are free, no need to register. See you on Sunday!
**This workshop will be live streamed via Zoom.**
In this overview class you will learn about some of the many ways to clean up and beautify your castings including grinding, machining, sanding, sand blasting, polishing and adding patina.
Contact: David Hays - David@haysys.com
TIG (Tungsten Inert Gas) welding is generally recognized as the welding technique of choice for artisans and more exotic materials including aluminum and stainless steel. TIG welding is more difficult to learn than MIG welding since it requires greater hand/eye coordination and requires the simultaneous use of both hands and one foot (controlling the amperage pedal.) TIG welding is a precision welding process particularly useful in high grade artwork and metal sculpture.
The class includes shop safety and hazard awareness and proper use of Personal Protection Equipment.
There will be approximately 2 hours of hands-on instruction in making a weld, different types of welds, and torch and filler rod manipulation.
Please click here for BARN's current COVID-19 health & safety protocols.
BARN is committed to accessibility. Tuition Assistance is available - click here to fill out the simple application before registering for a class. For those who might need physical assistance, please learn about BARN's Companion Program here.
Instructor Bio:
Patrick Clanton is a professional welder with more than 30 years of experience. He participates in the artisan community on Bainbridge as a welder in support of other artists and as a sculptor in his own right. Patrick Clanton Email: PHClanton@hotmail.com
Use a forge to heat pieces of steel red hot and hammer them into the shape and edge of a knife. Repeat, again and again. Temper and quench. Then grind a final edge. You have a handmade knife to fit with a handle. These knives are utility knives, not kitchen knives.
The tradition knife-making class serves as an introduction to basic blacksmithing in two 3-hour sessions. The result will be the completion of your own handmade knife.
The class covers:
Class Goals:
Location: This is an off-site class. Alchemy Industrial Arts 9392 Wardwell Ave NE Bainbridge Island WA 98110 ------------------------------------------------
Instructor:
Jeremy Loerch is a successful small business owner of Monkey Wrench Fabrication studio, focused on original pieces made from all types of metal. Expertise includes teaching and curriculum development for youth, as well as adult programming. Contact: jeremy_loerch@hotmail.com or (206) 992-8509
Further Contact: David Hays, metal.lead@bainbridgebarn.org
You’ll learn what all those buttons do, which directions the machine moves along the different axes, how to load a g-code program, and the way to communicate directly with the machine via MDI (Manual Data Input). There’s a lot to know about operating a CNC machine beyond loading a program and pushing the button, and this class will get you started. After attending this class, you can proceed directly to Introduction to Plasma CNC, Fusion 360 CAM for Lathe or Mill, or CNC Lathe and CNC Mill classes.
Contact: David Hays metal.lead@bainbridgebarn.org
BARN’s Pattern-Making class is where you learn one of many ways to create a pattern of the casting you envision. Once completed, you'll use the pattern in our “Metal Casting in the Foundry” class to create a mold that molten bronze or aluminum will be poured to produce your casting.
Making a Pattern is the first of three basic steps of the Foundry Art:
1. Make the Pattern,2. Form the Mold and pour metal to create the Casting, and3. Finish the Casting.
BARN offers related casting classes including “The Basics of Metal Casting” (an online event), “Pattern-Making for Casting in the Foundry” where you learn how to make patterns used to produce a working mold, and “Metal Casting in the Foundry” where you make casting molds from patterns and actual casting of molten metal to form the casting. An ongoing Advanced Casting (in an Open Studio format) event will also be offered to those with demonstrated competency in the foundry. Stay tuned and sign up for the Metal Fabrication newsletter to receive information when these events are offered.
Jeff Oens is a widely renowned sculptor with his bronze artwork exhibited in prominent art collections and public displays across the United States and Canada. Jeff is best known for his outstanding wildlife sculptures, but his portfolio also includes human figures, mythical creatures, and other diverse subjects, ranging in size from miniature to monumental. Many of Jeff’s sculptures can be seen around the industrial park on Three Tree Lane.
Fix-It Saturday takes advantage of the equipment and skills of the Metal Fabrication group at BARN to meet the challenge of repairing items brought in. Requested repairs should be focused on metal or related electrical projects. Your hands on participation in the "fix-it" process is encouraged.
See what we can do, what suggestions we can make, or what other avenues you might pursue if a fix is not at hand.
(No wheeled vehicles, please).
Registration is suggested. Fix-It Saturday is free and open to members and non-members.
Please Note: Fix-It Saturday runs concurrently with an Open Studio available to qualified users. Open Studio users must register and pay the required materials fee for the Open Studio that is also held on this day. ----------------------------------
BARN will provide Personal Protection Equipment (PPE) for participants.
Participants who plan to weld must wear natural fiber clothing, long pants, long sleeves, closed toe shoes (natural fiber or leather), no stretch fabrics, and long hair tied back.
Received 5-21 via a calendar from Henry and posted on 5/2
Blacksmithing is heating pieces of wrought iron or steel until the metal becomes soft enough for shaping with hand tools, such as a hammer, anvil and chisel. Heating generally takes place in a forge fueled by propane, natural gas, coal, charcoal, or oil.
This hands-on class allows you to learn basic techniques such as drawing, bending, and twisting and then advance to splitting, scrolling, and punching. You will be able to design, complete and take home simple projects such as bracelets, triangles, hooks, spoons, tools and more. The class will include an introduction to heat treating if appropriate for the projects undertaken. Location: This is an off-site class. Alchemy Industrial Arts 9392 Wardwell Ave NEBainbridge Island, WA
Class will cover:
Further Contact:
David Hays, Metal Fab Studio, metal.lead@bainbridgebarn.org
In this class you will learn about basic metal cutting, and the tools in the BARN machine shop studio used for drilling, turning, milling, sawing and grinding. There will be a basic demonstration of what the drill press, lathe, milling machine, cut off saw, band saw, and surface grinder do. Throughout, there will be an emphasis on safety issues surrounding these powerful and potentially dangerous machines.
In the first session of this two-session class, you’ll learn the essentials of BARN’s CNC Mill, and the operating concepts to safely operate it. We’ll cover CNC basics beginning with X, Y, & Z axes motion that define the work envelope, how to hold material, selecting and establishing part-zeros, and the various cutting tools in the tool library and tool height offsets. We’ll also touch on different ways to generate g-code (the language that instructs the CNC machine what to do and where to do it).
In the second session, we’ll load a model created by one of the students into Fusion 360, examine and prove the CAM setup and g-code, cut some air, and then cut some material.
Prerequisites - The prerequisites provide an important foundation for learning how to use this machine and use of it during open studio:
Please wear closed-toe shoes in our studio. Tie back long hair, avoid loose-fitting clothing and jewelry and roll up sleeves. Wear hearing protectors when warranted and safety glasses; bring your own or use BARN's.
Contact: David Hays david@haysys.com
While building a nut and preparing a threaded rod you will gain experience with our lathe and mill. You will also practice layout, facing with the mill, drilling, taping, adjusting a four-jaw chuck, using the cut off saw, and filing a chamfer.
This class is suitable both as a beginning class and for those who are fairly new to the shop and wish to gain experience.
You will not only get a chance to gain confidence in using our shop tools, but have a lovely square nut that spins freely on your threaded rod demonstrating your proficiency with threading.
Teacher Bio:
Bob Mathisrud. Bob was cross trained in many trades as a stationary operating engineer, for over 20 years.
Rescheduled to Thursday, June 23. Please click here to register.
BARN’s Metal Casting class is where you learn and advance your metal art skills by casting bronze or aluminum into a mold you’ll make. There’s much to learn in making a mold from single- or multi-part patterns. That’s why this class accommodates all skill levels and offers new insights in every class, from beginner to the advanced. Molten metal will be poured into the mold you’ve formed in green sand (an environmentally safe mixture of fine sand, clay, and water) from a pattern of your own making or one selected from our pattern library. After your casting cools, you’ll free it from the mold and experience the thrill as your artistic creation emerges.
Metal Casting is the second of three basic steps of the Foundry Art:
There’s no need to be concerned about attending this class before you’ve made a pattern. Attend the class for the first time, and when casting excites your creative energies, take the Pattern-Making class, then attend the Metal Casting class again, as often as you like. Our instructors will guide each student to help them advance their skill, no matter their skill level.
BARN offers related casting classes including “The Basics of Metal Casting” (an online event), “Pattern-Making for Casting in the Foundry” where you learn how to make patterns used to produce a working mold, and “Finishing a Casting”, where you cut, grind, and finish your rough casting into a finished piece. An ongoing Advanced Casting (in an Open Studio format) event will also be offered to those with demonstrated competency in the foundry. Stay tuned and sign up for the Metal Fabrication newsletter to receive information when these events are offered.
Location: This is an off-site class. Alchemy Industrial Arts 9392 Wardwell Ave NEBainbridge Island WA
Instructor Bios:
Frank Wurden - While getting his BS Electrical Engineering degree at University of Washington, Frank also obtained a BFA degree with emphasis in life drawing, sculpting and foundry art working with green sand, CO2 sand casting, investment casting, and ceramic shell casting. Sculpture materials were clay, foam, wood, or wax for the patterns, and casting in aluminum, bronze and stainless steel. Frank says it’s been many years since actually casting, so it’s great fun to get back into it! “I totally enjoy the entire process and look forward to helping other people do the same.”
Mario Oblak - Mario honed his passion for casting metal with BFA (UofW) and MFA (Rhode Island School of Design) degrees in Sculpture. Creating, designing and building in different materials and mediums is a joy, but working in liquid metal is “it” for him. Mario feels “Casting is a magical process that requires patience, skill, labor and teamwork, with the results both satisfying and permanent.” By sharing his knowledge and experience, Mario wants to help others explore, learn, and develop skills so they can see their ideas come to life.
This class has a prerequisite. Please see below.
This class is the next step after MIG #1 (an intro to Metal Inert Gas welding). MIG #1 or equivalent skill is required to attend this class. The goal is to advance your MIG skills to the next level with butt, lap, “T”, corner, and edge with similar or different thicknesses of material, and enhance your Miller 215 welder know-how.
Instructor: Carla Grahn (carlagrahn@hotmail.com)
Instructor Bio: Carla Grahn has a 30-year history of metalwork and mixed media, including sculpture, furniture, installations, and site-specific architectural pieces, both public and private. She has been teaching Creative Metalworking and Introduction to Welding at Pratt Fine Arts, Seattle for 23 years. Her style is broad, and she thrives on discovering/exploring new techniques and combinations of materials. Her work is visible on her web site: www.carlagrahn.com
This class is the second in the TIG welding series to be taken after the TIG #1 class. It will progress from making a basic TIG bead to the techniques and practice required to make TIG welded joints. The class will focus on how to perform different kinds of TIG welds – butt, lap, “T”, corner, and edge.
TIG welding requires more dexterity and practice than MIG welding. Students are encouraged to use open studios to practice their technique and develop confidence.
The goal at the end of the class is to feel comfortable with the operation of the welding machine and the TIG welding process in performing different welds.
Instructor: Patrick Clanton is a professional welder with more than 30 years of experience. He participates in the artisan community on Bainbridge as a welder in support of other artists and as a sculptor in his own right.
Patrick Clanton Email: PHClanton@hotmail.com
The Manufacturing section of Fusion 360 is an essential element of using BARN’s CNC machines. In this class, you’ll learn about:
Knowing how to utilize the CAM functions is a big step toward using BARN's CNC machines and is required to produce usable g-code from a Fusion 360 model.
Prerequisites:
BARN’s Metal Casting class is where you learn and advance your metal art skills by casting bronze or aluminum into a mold you’ll make. Molten metal will be poured into the mold you’ve formed in green sand (an environmentally safe mixture of fine sand, clay, and water) from a pattern of your own making or one selected from our pattern library. After your casting cools, you’ll free it from the mold and experience the thrill as your artistic creation emerges.
Rescheduled to Thursday, June 30th. Please click here to register.
In this class you’ll learn how to finish your casting as it came from the mold by safely removing all the unwanted gates, sprues, and runners. You’ll then finish the casting by grinding, machining if needed, texturing, and polishing to a desired finish. As time permits, application of a patina may be applied to the finished casting.
Finishing the Casting is the third of three basic steps of the Foundry Art:
1. Make the Pattern,2. Form the Mold and pour metal to create the Casting, and3. Finish the Casting
BARN offers related casting classes including “The Basics of Metal Casting” (an online event), “Pattern-Making for Casting in the Foundry” where you learn how to make patterns used to produce a working mold, and “Metal Casting in the Foundry” where you make molds from patterns and pour molten metal into the mold to form the casting. An ongoing Advanced Casting (in an Open Studio format) event will also be offered to those with demonstrated competency in the foundry. Stay tuned and sign up for the Metal Fabrication newsletter to receive information when these events are offered.
Jeff Oens - is a widely renowned sculptor with his bronze artwork exhibited in prominent art collections and public displays across the United States and Canada. Jeff is best known for his outstanding wildlife sculptures, but his portfolio also includes human figures, mythical creatures, and other diverse subjects, ranging in size from miniature to monumental. Many of Jeff’s sculptures can be seen around the industrial park on Three Tree Lane.
Beginning with a hexagonal aluminum rod you will gain experience making a bolt on our Hardinge lathe. You will practice facing, turning, threading, parting and chamfering operations.
This class is suitable both as a beginning class and for those who want additional experience.
For those that have taken the make a nut class this is your opportunity to finally have a matching bolt.
In this 2-session class you will learn how to make a hammer from aluminum and brass as you learn basic metal machining techniques.
Machining operations that will be covered in the class include basic metal turning, external thread cutting, knurling, chamfering, cutting off, milling a flat on a round work piece, drilling, and tapping threads.
The hammer, which will be yours to keep, will have a brass head and will be useful as a "positioning" hammer. If you want a hammer head other than brass that's 1¼ inch diameter, bring the material to the class.
Before the class, students should view the following YouTube videos on how to make this type of hammer:
part 1part 2part 3part 4
MIG (Metal Inert Gas) welding is the easiest kind of welding to learn and a technique with broad applications. This hands-on introduction is aimed at students interested in trying MIG welding.
The goal at the end of the class is to feel comfortable with the operation of the welding machine and the MIG welding process. The class begins with a safety briefing. There is a brief introduction to welding theory and materials. There will be approximately two hours of hands-on practice and guidance on technique (within the 2 1/2 hour class). At the end of class, students should be able to lay down a MIG bead and to be able to identify and remedy problems with the bead. Many students will have advanced to exploring different types of weld joints or welding different thicknesses of material.
Students who have completed the class are eligible to participate in welding shop open studios.
Small class size (3) provides one-on-one learning and direct mentoring. Each participant will have the use of a fully equipped Miller 215 welder and will go through the welding set up process.
Instructor: Dave Roe
In this Zoom class you will learn about the ancient art of melting and pouring metal into molds to make utilitarian things as well as beautiful art. Learn about the various processes including lost wax and sand casting. We will discuss the steps to make sand castings to whet your appetite for classes at the BARN Foundry.
Instructor Bio: Peter Moseley is a retired mechanical engineer and manufacturing manager who’s shop experience includes making operating live steam 2.5”/foot scale narrow gauge model locomotives along with an associated outdoor railroad.
This is a BARN holiday. Doors will be locked to members and non-members.
In this Zoom class you will learn about the various ways to make patterns that define the shape of your cast parts. Patterns can be made from many materials including wood, clay, wax, foam, 3d printed materials and even directly into the sand itself using specialty 3D printers. The types of patterns depend on the type of casting process to be used. We will discuss the steps to make patterns so you can cast parts of beauty and utility at the BARN Foundry.
Learn how to work with metal this summer, or build on your metal-working skills! You'll use your imagination to combine scrap parts to make a 'pet' to take home - a dog, cat, bunny, turtle, or whatever you dream up.
In this four-day class, you'll begin with a safety briefing in our welding and sheet metal shop, then you will learn how to use all the tools you'll need to prepare and build your creations: cutters, grinders, vices, and spot welders.
Next, it's time for you to practice your skills and make your own unique creations with old silverware and other scrap metal parts that have been collected.
This is a great chance to have fun and learn some new skills this summer!
Participants must wear natural fiber clothing, long pants, closed-toe shoes (natural fiber or leather), no stretch fabrics, and long hair tied back. This is a strictly enforced safety policy. Thank you!
Instructor: Bob Mathisrud. Bob was cross-trained in many trades as a stationary operating engineer, for over 20 years.
I updated on 3/20 the "to register your youth" line from original post.~Tamm
